Electromagnetic Flow Sensor

2019-07-21 18:35:11

Electromagnetic Flow Sensor

The structure of the electromagnetic flowmeter is mainly composed of a magnetic circuit system, a measuring conduit, an electrode, a casing, a lining, and a converter.
Magnetic circuit system: its role is to produce a uniform DC or AC magnetic field. The DC magnetic circuit is realized by a permanent magnet, which has the advantages of simple structure and less interference by the alternating magnetic field, but it is easy to polarize the electrolyte liquid in the measuring catheter, so that the positive electrode is surrounded by negative ions, and the negative electrode is positive The ion enveloping, that is, the polarization phenomenon of the electrode, causes an increase in internal resistance between the two electrodes, thus seriously affecting the normal operation of the meter. When the diameter of the pipe is large, the permanent jiu magnet is also large, bulky and uneconomical, so the electromagnetic flowmeter generally adopts an alternating magnetic field and is generated by the excitation of a 50HZ power frequency power source.
Measuring catheter: its function is to let the conductive liquid to be tested pass. In order to make the magnetic flux diverted or short-circuited when the magnetic flux passes through the measuring catheter, the measuring catheter must be made of non-magnetic, low electrical conductivity, low thermal conductivity and mechanical strength. Non-magnetic stainless steel, FRP, high strength can be used. Plastic, aluminum, etc.
Electrode: Its function is to extract and induce a proportional induced inductive potential signal. The electrodes are typically made of non-magnetically conductive stainless steel and are required to be flush with the liner so that the fluid passes unimpeded. It should be installed in the vertical direction of the pipe to prevent deposits from accumulating on it and affecting the measurement accuracy.
Enclosure: Made of ferromagnetic material, it is the cover of the distribution system excitation coil and isolates the interference of external magnetic field.
Lining: A complete electrical insulation lining on the inside of the measuring tube and on the flange sealing surface. It directly contacts the liquid to be measured, and its function is to increase the corrosion resistance of the measuring catheter and prevent the induced potential from being short-circuited by the metal measuring tube wall. Most of the lining materials are PTFE plastics and ceramics that are resistant to corrosion, high temperature and wear.
Converter: The induced potential signal generated by the liquid flow is very weak and is greatly affected by various interference factors. The function of the converter is to amplify and convert the induced potential signal into a unified standard signal and suppress the main interference signal. Its task is to amplify the induced potential signal Ex detected by the electrode into a unified standard DC signal.

Electromagnetic Flow Sensor

The mediums that need to be measured in the site are different. Now, a brief introduction is made on the selection of flow meters for different media.
1.the selection of large water flow meter: suitable for electromagnetic flowmeter, ultrasonic flowmeter. Other applications such as vortex flowmeters, orifice flowmeters, etc. have faded out of this application, and these two types of flow meters are the most important in the industry. In particular, it should be mentioned that the application of Kaifeng Shengda's plug-in flowmeter and electromagnetic flowmeter are better.
2.Sewage, pulp and other turbid liquid meter selection: electromagnetic flowmeter can be used. However, when choosing an electromagnetic flowmeter, consider that the liquid does not contain more air or bubbles.
3.The meter with more bubbles of liquid selection: Doppler ultrasonic flowmeter can be selected, using this type of flowmeter to measure the fluid with bubbles, the effect is very good.
4. Flow meter selection with low conductivity such as pure water and demineralized water: Turbine flow meter is very suitable for measuring such fluids.
5. Flow meter selection for strong corrosive media such as acid and lye: 1. Electromagnetic flowmeter with acid and alkali lining. 2. clamp type ultrasonic flowmeter.
6. Selection of flowmeters for mediums with large concentration and large solid particle content such as mortar and electric powder slurry: electromagnetic flowmeter.
7. Flow meter selection for oil media such as oil and diesel: turbine flow meter and ultrasonic flow meter.
8. Gas flow meter selection: vortex flowmeter.

Electromagnetic Flow Sensor

The choice of electromagnetic flowmeter is mainly the correct choice of the transmitter, and the converter only needs to be matched with it.
1. Choice of caliber and range
The diameter of the transmitter is usually the same as that of the piping system. If the piping system is to be designed, the diameter can be selected according to the flow range and flow rate. For electromagnetic flowmeters, the flow rate is suitable for 2 - 4m / s. In special cases, such as solid particles in the liquid, in consideration of wear, the optional flow rate is ≤ 3m / s, for easy to manage the fluid. Available flow rate ≥ 2m / s. After the flow rate is determined, the transmitter diameter can be determined according to qv= D2.
The range of the transmitter can be selected according to two principles: one is that the full scale of the meter is greater than the expected maximum flow value; the other is that the normal flow is greater than 50% of the full scale of the meter to ensure a certain measurement accuracy.
2. Temperature and pressure selection
There are certain restrictions on the fluid pressure and temperature that the electromagnetic flowmeter can measure. When used, the pressure used must be lower than the working pressure specified by the flowmeter. At present, the working pressure specifications of domestically produced electromagnetic flowmeters are:
Less than 50mm caliber, working pressure is 1.6MPa; 900 mm caliber, working pressure is 1 MPa;More than 1000mm caliber, working pressure is 0.6MPa.
If there are special requirements on the pressure resistance of the transmitter, you can negotiate with the manufacturer.
The operating temperature of the electromagnetic flowmeter depends on the lining material used, which is generally 5 - 70 ° C. Such as special treatment, can exceed the above range, such as the wear-resistant corrosion-resistant electromagnetic flowmeter produced by Tianjin Automation Instrument No.3. The transmitter allows the measured medium temperature to be -40 to 130 °C.
3. Selection of lining material and electrode tree material
The lining material and electrode material of the transmitter must be correctly selected according to the physical and chemical properties of the medium. Otherwise, the instrument will be damaged quickly due to the corrosion of the lining and the electrode, and the corrosive medium will easily cause an accident if it leaks. Therefore, the electrode and the lining material must be carefully selected according to the specific measurement medium in the production process.