To ensure the measurement accuracy of the electromagnetic flowmeter, proper installation is very important.
The transmitter should be installed in a dry and ventilated place indoors. Avoid installation in places where the ambient temperature is too high, should not be subject to strong vibration, try to avoid equipment with strong magnetic fields, such as large motors, transformers, etc. Avoid installation in corrosive gases. The installation location is easy to overhaul. This is the environmental condition to ensure the normal operation of the transmitter.
In order to ensure that the measuring tube of the transmitter is filled with the measured medium, the stacker is preferably installed vertically, and the flow direction is from bottom to top. Especially for liquid-solid two-phase flow, it must be installed vertically. If the site is only allowed to be installed horizontally, it must be ensured that the two electrodes are at the same level.
The transmitter should be equipped with valves and bypass at both ends.
The millivolt AC potential measured by the electrode of the electromagnetic flow transmitter is based on the liquid potential in the transmitter. In order to stabilize the liquid potential and maintain the potential of the transmitter and fluid to ensure stable measurement, the transmitter shell and the metal tube should have good grounding at both ends, and the converter housing should also be grounded. The grounding resistance should not be greater than 10 and cannot be shared with the grounding wire of other electrical equipment. If the transmitter housing is not guaranteed to be in good contact with the metal pipe, connect them with metal wires. Re-reliable grounding.
In order to avoid interference signals, the signal between the transmitter and the converter must be transmitted with shielded wires. It is not allowed to place the signal cable and power cable in parallel in the same cable. The length of the signal cable should generally not exceed 30 m.
Converter installation site should avoid AC and DC strong magnetic field and vibration, ambient temperature is -20 to 50 ° C, does not contain corrosive gases, relative humidity is not more than 80%.
In order to avoid the influence of the flow rate on the relative measurement, the flow regulating valve should be placed downstream of the transmitter. For small-caliber transmitters, since the distance from the center of the electrode to the inlet end of the flowmeter is equivalent to several times the length of the diameter D, the upstream straight pipe may not be specified. However, for a flowmeter with a large diameter, generally there should be a straight pipe section of 5D or more in the upstream, and the downstream pipe section is generally not required.
Daily maintenance (2)
Converter check
If it is determined that the converter is faulty, if there is no problem in checking the external cause, please contact the manufacturer of the electromagnetic flowmeter. The manufacturer will generally solve the problem by replacing the circuit board.
Electrode maintenance
1. Before using the electromagnetic flowmeter, first calibrate the electromagnetic flowmeter with a standard pH solution. Before the calibration, before operation, you must pay attention to clean the electrode of the electromagnetic flowmeter with distilled water, and then clean the electrode again with the test liquid.
2. If you do not use the electromagnetic flowmeter, when you want to remove the electrode of the electromagnetic flowmeter, you should be careful not to let the electrode of the electrode collide with the hard object, otherwise the damage will affect the use of the electrode.
3. After using the electromagnetic flowmeter, you should put the electrode of the electromagnetic flowmeter on the sleeve, and put less saturated solution inside, just make sure that the bulb of the electrode is wet, but remember not to put it in distilled water. soak.
4. It is usually necessary to keep the electrode clean and do not let the output on both sides of it appear a short circuit. Otherwise, the measurement will be inaccurate and affect the use of the electromagnetic flowmeter.
In fact, there are still many ways to maintain the electrodes of the electromagnetic flowmeter. Everyone should pay more attention to the use process. Do not use the small negligence of the electromagnetic flowmeter in the future.
Vortex flowmeter installation method
1. The vortex flowmeter can only be measured in one direction. The installation should pay attention to ensure that the direction of the medium flow is consistent with the direction indicated by the flowmeter arrow.
2. The best installation method of the vortex flowmeter is vertical installation, and the medium passes through the flowmeter from bottom to top. Install the flowmeter on a vertical pipe with the flow direction from bottom to top.
3. When installing horizontally, the flowmeter must be installed in the high pressure zone of the whole system and ensure the corresponding outlet pressure; do not install at the highest point of the pipeline, because the highest point is often gas accumulation, the pipeline is not full, and the outlet cannot be directly emptied.
4. When measuring high temperature fluid, try to use vertical installation; if you have to install horizontally, please install the transmitter part of the flowmeter vertically downwards or horizontally to avoid excessive temperature; pay attention to air flow at installation location Or well ventilated.
5. Straight pipe section requirements: at least 15 times the pipe diameter before the flow meter and 5 times the pipe diameter after the flow meter. If there are elbows, indents, expansions and other sources of interference in front of the flowmeter, the diameter of the flowmeter should be 30–40 times, and the diameter of the flowmeter should be 6 times. The flow meter should be installed upstream of the regulator valve, pressure or temperature sensor.
6. When installing, pay attention to the pipe diameter should be slightly larger than or equal to the inner diameter of the instrument.
7. When using the sealing ring, the inner diameter of the sealing ring should be slightly larger than or equal to the inner diameter of the instrument, and the center of the sealing ring is at the center of the pipe.