Choice of caliber
The choice of the diameter of the electromagnetic flowmeter is not necessarily the same as the diameter of the pipe, and should be determined by the flow rate and flow rate. However, as the chemical raw materials and intermediate liquid of Salt Lake, the viscosity is large and the flow rate is low (generally 2.0 to 4.0 m/s). The electromagnetic flowmeter is used on such a pipe, and the diameter of the sensor is the same as the diameter of the pipe. If the flow rate is lower than 1.0m/s, an electromagnetic flowmeter of appropriate flow rate can be selected to ensure measurement accuracy and relatively reduce investment.
Selection of flow rate and range
Basically, they are anti-corrosion plastic pipes, and considering the lining of the flow meter, the flow rate is generally controlled at 2m/s. For some materials that are easy to crystallize (such as sodium carbonate solution, compounding liquid: crystallized mainly boron and magnesium double salt), the flow rate is increased to 3.0 to 4.0 m/s by taking measures. The flow rate will increase the flow noise, and the vibration of the pipeline will affect the measurement accuracy. Under the condition that the electromagnetic flowmeter is installed, the shock absorber should be installed before and after. The full scale of the meter is greater than the expected maximum flow value, which is typically 1.2 times the estimated maximum flow. The normal measurement flow is greater than 50% of the full scale of the meter to ensure a certain measurement accuracy.
The correct selection of ultrasonic flowmeters can ensure better use of ultrasonic flowmeters. The type of ultrasonic flowmeter to be selected should be determined according to the physical properties and chemical properties of the fluid medium to be tested, so that the diameter, flow range, lining material, electrode material and output current of the ultrasonic flowmeter can be adapted to the properties of the fluid to be measured. And flow measurement requirements.
1, precision function check
Accuracy levels and functions are based on measurement requirements and usage scenarios to select instrument accuracy levels for cost-effectiveness. For example, in the case of trade settlement, product handover and energy measurement, the accuracy level should be higher, such as 1.0, 0.5, or higher; for process control, select different accuracy levels according to control requirements; It is to detect the process flow, no need to do precise control and measurement, you can choose a lower accuracy level, such as 1.5, 2.5, or even 4.0, then you can use a low-cost plug-in ultrasonic flowmeter.
2, measurable medium
Measuring medium flow rate, meter range and caliber When measuring a general medium, the full flow rate of the ultrasonic flow meter can be selected within the range of 0.5-12 m/s of the measured medium flow rate, and the range is relatively wide. The selection of the meter specification (caliber) is not necessarily the same as the process piping. It should be determined according to whether the measured flow range is within the flow rate range. That is, when the pipeline flow rate is too low to meet the requirements of the flow meter or the measurement accuracy is not guaranteed at this flow rate. It is necessary to reduce the gauge diameter, thereby increasing the flow rate inside the tube and obtaining satisfactory measurement results.
The installation position and installation method of the ultrasonic flowmeter.
Selecting the installation pipe segment has a great influence on the test accuracy. The selected pipe segment should avoid the interference and eddy current, which have great influence on the measurement accuracy. Generally, the pipe segment should meet the following conditions:
1. Avoid installing the machine in the pump, high-power radio, frequency conversion, that is, where there is strong magnetic field and vibration interference;
2. Select the pipe section where the pipe should be uniform and dense, and it is easy to transmit ultrasonic waves;
3, to have a long straight pipe section, the upstream straight pipe section of the installation point must be greater than 10D (Note: D = diameter), downstream is greater than 5D;
4, the installation point upstream distance pump should have a distance of 30D;
5. The fluid should be filled with pipes;
6. There should be enough space around the pipeline to facilitate the operation of the on-site personnel. The underground pipeline needs to be a test well. The test well is as follows:
Ultrasonic flowmeters generally have two types of probe installation methods, namely Z method and V method.
However, when D < 200mm and the site condition is one of the following conditions, it can also be installed by the Z method:
1. When the measured fluid has high turbidity, when the V method is used to measure the signal or the signal is weak;
2. When the inner wall of the pipe is lined;
3. When the service life of the pipeline is too long and the inner wall is fouled seriously;
For those with better pipeline conditions, even if D is slightly larger than 200mm, in order to improve the measurement accuracy, the V method can be used for installation.