Flowmeter challenges
Traditional mechanical flowmeters, such as differential pressure flowmeters, positive displacement flowmeters, and variable area flowmeters, are already in the stage of popularization, with fierce price competition, decreasing profit margins, less technological innovation, and relatively mature markets. . Frost & Sullivan believes that achieving product differentiation and customized production is an important breakthrough for manufacturers in the fierce competition in mature markets. Based on Frost & Sullivan's analysis of the needs of industry users, the user community expects manufacturers to provide automated equipment that will bring tangible benefits to the production process. Users will have specific requirements in the application process, such as: application in the special environment of the petrochemical industry, the need for rugged design and explosion-proof certification; user demand for Coriolis flowmeter designed for straight pipe. How to effectively obtain the actual needs of users and improve the traditional products is a challenge to the manufacturer's differentiated and customized production process.
Guiding users to accept and use new technology flow meters, such as ultrasonic flow meters, electromagnetic flow meters, and thermal mass flow meters, is another challenge for manufacturers to make the market bigger and stronger. In fact, the new technology flowmeter mentioned above has been developed and applied more than ten years ago. How to make customers realize that using the new technology flowmeter can effectively improve the production efficiency is an important issue for manufacturers.
In addition, new technology flowmeters are constantly being introduced into various industries, and fast and efficient after-sales service is also crucial for manufacturers. In particular, the use of Flowfield based on Foundation Fieldbus and Profibus PA bus has certain requirements for software technology. Effective services can provide users with more suitable solutions and close to users.
According to different output signals, these products can be divided into LWGY-□N type and LWGY-□A type.
LWGY-□N type sensor: 12～24VDC power supply, three-wire pulse output, high level ≥8V, low level ≤0.8V; signal transmission distance ≤1000m;
LWGY-□A type transmitter: 24VDC power supply, 2-wire 4-20mA output, signal transmission distance ≤1000.
This type of turbine flow products are divided into basic type and explosion-proof type (ExdIIBT6).
2, intelligent integrated turbine flowmeter
Intelligent integrated turbine flowmeter adopts advanced ultra-low-power single-chip microcomputer technology to develop a new intelligent instrument integrating turbine flow sensor and display integration. It adopts double-row liquid crystal field display, with compact structure, intuitive reading and reliability. High, free from external power interference, lightning strike, low cost and other obvious advantages. The instrument has three-point correction of the meter coefficient, the intelligent compensation meter coefficient is nonlinear, and field correction can be performed. The high-definition LCD displays both instantaneous flow (4 significant digits) and cumulative flow (8 significant digits with clear function). All valid data is not lost after 10 years of power failure. These turbine flowmeters are explosion-proof products with an explosion-proof rating of ExdIIBT6.
Third, gas turbine flowmeter daily inspection
1. Look at the display: Observe the total amount, instantaneous, temperature, pressure, and battery power. If the abnormality is reported in time.
2. Listen to the running sound of the flowmeter. (Method) The flowmeter should have no noise when it is running normally. If there is a large abnormal noise, it can be judged as damage to the movement of the movement (for example). It needs to be reported and processed in time.
3, data comparison, the output of the first 3 to 5 days before the statistics, if there is no major change, the flowmeter runs normally, such as the successive decrement phenomenon, the gas turbine flowmeter impeller (shaft, shaft core), filtration There is a problem with the device. Need to be reported in time for processing
4, gas turbine flowmeter filling lubricant
(1) Instrument refueling is an important part of the daily maintenance work of the instrument. Lubricating oil is mainly for instrument bearing; lubricating oil can protect the instrument bearing, reduce friction, reduce wear and prolong the operation cycle of the instrument;
(2) Regularly adding lubricating oil can effectively reduce the maintenance rate of the instrument and reduce the maintenance cost;
(3) Ensure the measurement accuracy of the flowmeter. "Measuring is counting money." why would you said this? The management of production and operation accounting, energy saving, cost accounting, etc. is an important production link of enterprise management. If the measurement is not in place, it will affect the economic efficiency and reputation of the enterprise. Therefore, the daily maintenance of the instrument is very important.